BS AU 159 puncture guide

Can My Tyre Be Repaired?

Got a nail, screw or puncture? Answer five quick questions to see whether it’s likely to be repairable under BS AU 159, or whether you’re probably looking at a new tyre.

Puncture checker

Check your tyre in five quick questions

Tap the answer that fits best. If you’re stuck at the roadside, skip it and call us.

Quick guide: a nail or screw up to 6mm across, in the central three-quarters of the tread, can often be repaired to BS AU 159. Damage in the sidewall or shoulder, bigger cuts, bulges or exposed cords, a tyre driven flat and most run-flats usually mean a new tyre.

This checker is a guide only. The final repair-or-replace decision is made by the fitter after taking the tyre off the wheel and inspecting it inside and out.

The standard explained

What BS AU 159 says about puncture repairs

BS AU 159 is the British Standard for repairing car and van tyres. It sets out where on a tyre a repair is allowed, how big the damage can be and how the repair has to be done, so that it’s safe and permanent rather than a quick fix that just holds air for now.

Repairs are only allowed in the central three-quarters of the tread. Picture the tread split into eight strips across its width: the outer strip on each side is the shoulder, and that’s off limits along with the sidewall. Those areas flex on every turn of the wheel, so a repair there can’t be relied on.

For car tyres, the damage must be no more than 6mm across, which covers most nails and screws. The tyre also has to come off the wheel so the inside can be checked, because driving on a flat or very low tyre can damage the inner liner even when the outside looks fine. If there’s internal damage, it can’t be repaired.

The repair itself is a combined plug and patch fitted from the inside. A plug pushed in from the outside is not a BS AU 159 repair. Run-flat tyres are a special case: many makers advise against repairing them, and AH follows the tyre maker’s guidance. Read the full BS AU 159 repair guide for more detail.

Safety first

When not to drive on it

If the tyre is flat or clearly low, don’t drive on it. Even a few miles on a flat tyre can wreck it from the inside and turn a simple repair into a new tyre, and it can damage the wheel too. If you’re on the move when it happens, slow down gently and stop somewhere safe and off the road.

Don’t drive on a tyre with a bulge, a deep cut, cracking or exposed cords. Those are signs the structure has failed and the tyre could give way without warning. The same goes if you can hear flapping or feel heavy vibration through the steering.

A slow puncture with a nail in the tread may still hold air for a while, but it’s a gamble. Leave the nail in, keep speed and distance down, and get it looked at as soon as you can. If you’re stranded, our emergency mobile tyre fitting team comes to you 24/7. On a motorway, read our motorway flat tyre guide first.

Puncture questions

Tyre repair FAQs

For a car that can’t be moved, call from somewhere safe.

Can a tyre with a nail or screw in it be repaired?

Often, yes. If the nail or screw is in the central three-quarters of the tread, the hole is 6mm or less and the tyre hasn’t been driven flat, a BS AU 159 repair is usually possible. The fitter takes the tyre off the wheel and checks the inside before repairing it.

Can a puncture in the sidewall or shoulder be repaired?

No. BS AU 159 doesn’t allow repairs to the sidewall or the shoulder, because those areas flex on every turn of the wheel. Damage there means a new tyre.

Is a plug pushed in from the outside a proper repair?

No. A BS AU 159 repair is fitted from the inside, after the tyre has been removed from the wheel and inspected. An outside plug can hide damage and isn’t a permanent repair.

Can run-flat tyres be repaired?

Usually not. Many run-flat makers advise against repairs, or only allow them in narrow conditions, because the stiff sidewalls can hide damage from being driven without air. AH follows the tyre maker’s guidance.

Should I pull the nail out before you arrive?

No. Leave it in. It may be slowing the leak, and pulling it out can leave the tyre completely flat before help arrives.

What happens if my tyre can’t be repaired?

We quote for a brand-new replacement tyre in the right size, and the price is agreed on the phone before we set off. Wheel balancing is free with fitted tyres.

Is the checker’s answer final?

No. It’s a guide based on what you can see. The final repair-or-replace decision is made by the fitter after taking the tyre off the wheel and inspecting it inside and out.

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